Machines Overview from DMG MORI

ULTRASONIC: ultrasound-supported cutting of extremely strong materials; LASERTEC: 30 years of expertise in laser precision machining; Additive manufacturing: metallic 3D in a powder bed or using a powder nozzle; Grinding: finalising geometries with high precision and the best quality surfaces;

Estimation of Energy Savings When Adopting Ultrasonic

Mirian, S., Safavi, M., Fadaei, A., Salimi, M., & Farzin, M. (2011). Improving the quality of surface in polishing process with the magnetic abrasive powder polishing (MAPP) by use of ultrasonic oscillation of work-piece on a CNC table. International Journal of Precision Engineering and Manufacturing-Green Technology, 12(2), 275–284.

Effects of high power ultrasonic vibration on the cold compaction …

Superimposing ultrasonic vibration on compaction process can be a solution to problems mentioned before. In previous studies, this technique has been used in manufacturing processes such as machining [7], grinding [8], metal forming [9], welding [10], impact treatment [11], [12] and powder metallurgy.

Rebuilding Supplies | Interchem | United States

Your details were sent successfully! Interchem offers specialty products for engine rebuilders, machinists, and racing machine shops. We offer cleaning additives for spray cabinets and dip tanks as well as lubricants for honing and grinding. Our grinding coolants and rust preventatives are used internationally.

The Ultimate Guide to Mold Polishing

3.1 Rough polishing. Surfaces after finishing, EDM, grinding, etc. can be polished with a rotating surface polisher with a rotational speed of 35 000 to 40 000 r/min. Then there is a manual oil stone grinding, …

Mechanical alloying of powder materials by ultrasonic …

Abstract. An ultrasonic grinding mill was designed. It permits to carry out simultaneously intensive ultrasonic, mechanical and cavitation treatments of powder …

A novel flexible tool with rotary ultrasonic spindle for fine …

The grinding s with condition resulted surface morphology of the ... ultrasonic machining (RUM) spindle was further proposed to successfully assist the ... tungsten carbide is a fine gray powder,

Full article: Potentials of superfine grinding in quality …

Various research findings have proven that superfine grinding improves nutritional quality and alters the functional properties of the powder; superfine ground okra powders …

Fine grinding of silicon wafers: designed experiments

The grinder records the grinding force automatically. The grinding force measured is the interaction force between the grinding wheel and the wafer in the direc-tion parallel to the spindle axis. It is also the direction perpendicular to the wafer surface. The maximum force during the entire grinding cycle is used for analysis. The

Research on the surface characteristics in ultrasonic grinding …

In the present paper a novel ultrasonic grinding vibration device has been designed and the theoretical models of surface roughness was created for ultrasonic vibration grinding. The influences of grinding parameters on surface roughness were tested. ... The energy spectrum analysis of components of nano-zirconia powder was …

Ultrasonic Sonotrodes & Welding Horns | Herrmann Ultrasonics

Also known as ultrasonic horns, sonotrodes direct mechanical vibrations into the plastic component on the basis of an even pattern of vibration. The optimum oscillation behavior of the ultrasonic sonotrodes is determined by means of FEM (Finite Element Method) calculation. Highest precision requirements in terms of CAD/CAM calculation ...

Glen Mills Powder Mixing, Milling, and Particle Reduction

Cutting mills are suitable for the grinding of soft, medium-hard, elastic, fibrous, and heterogeneous mixes of products. The SM 100 is the budget-priced basic model among the cutting mills. With its strong 1.5 kW drive and 1,500 rpm rotor speed the mill is particularly suitable for routine applications. Cleaning is made particularly easy.

Ultrasonic Cleaner Solution Selection Tips

Ultrasonic cleaner solutions are available in a wide variety of formulations - each designed for specific cleaning tasks. ... powder residues and other contaminants on firearms; etc. ... Ammonia-containing elma tec clean A2 is an alkaline solution used to remove grinding, polishing and lapping media, grease and oil from nonferrous metals ...

Experimental study on ultrasonic vibration–assisted

PDC tool is a tool formed by sintering polycrystalline diamond micro powder to a matrix rod under high temperature and pressure. ... Study on the system matching of ultrasonic vibration assisted grinding for hard and brittle materials machining. Int J Mach Tools Manuf 77:66–73. Article Google Scholar Ning F, Cong W, Pei Z (2016) Rotary ...

High Shear Mixing with Ultrasonics

Ultrasonic high-shear mixers reduce the mixing / milling time and produce reliably fine and ultra-fine dispersions. Ultrasonic mixer can be used for batch and inline-flow processes. The variety of ultrasonic flow cells and …

Investigation on machined surface quality in ultrasonic-assisted

But when the grinding tool was subjected to ultrasonic vibration, the pits on the machined surface were significantly reduced (Fig. 14d). When A l = 11 μm was applied, h max was reduced to 8.18 μm. Obviously, the mechanism of UAG to improve the quality of machined surface is that h max is reduced by the ultrasonic vibration of grinding tool.

On the tool wear behavior during ultrasonic vibration-assisted …

The ultrasonic vibration device was mounted on the grinding machine platform and then the tangential ultrasonic vibration along the grinding direction was applied on one end of workpiece (Fig. 2b). A brown fused alumina grinding wheel (F13A/F80FF22V35 m/sCF2) with dimension of 380 mm in diameter and 20 mm in width …

Mechanical alloying of powder materials by ultrasonic …

An ultrasonic grinding mill was designed. It permits to carry out simultaneously intensive ultrasonic, mechanical and cavitation treatments of powder …

Ultrasonic vibration-aided electrochemical drill-grinding of SLM

In addition, the surface roughness is also relatively high due to the relatively large size of the metal powder and laser spot [5]. ... Fundamental machining characteristics of ultrasonic assisted internal grinding of SiC ceramics. Mater. Manuf. Processes, 29 (5) (2014), pp. 557-563, 10.1080/10426914.2014.892615. View in Scopus Google Scholar.

Study on surface/subsurface breakage in ultrasonic assisted grinding …

Wang Y, Lin B, Wang SL, Cao XY (2014) Study on the system matching of ultrasonic vibration assisted grinding for hard and brittle materials processing. Int J Mach Tools Manuf 77(1):66–73. Article Google Scholar Azarhoushang B, Tawakoli T (2011) Development of a novel ultrasonic unit for grinding of ceramic matrix composites.

Grinding characteristics of ultra-high strength steel by …

Ultra-high strength steel has a wide application of gear transmission systems in the aerospace field, owing to its high hardness, good impact toughness, …

Lysate Preparation Protocol

a. To shatter the frozen tissue with pre-cold scissor, to grind tissue into powder with a tissue grinding instrument. b. Add RIPA buffer according to the tissue amount to re-suspend tissue (place on ice for 15 min). c. Use ultrasonic cell disruptor to break all cell clusters until the lysate becomes clear. (Ultrasound time 3 s, 10 s interval ...

Recent advances in processing food powders by using superfine grinding

Among the many processing methods for food powders, superfine grinding technique is an emerging and useful tool for superfine powder manufacturing with some unique and promising properties, which has made the technique successfully applied in food processing over the recent decades.

(PDF) Mechanical drilling of PCB micro hole and its application in

When the ultrasonic supply voltage is 200 V and the plastification pressure is 2.0 MPa, the polymer ultrasonic plastification speed reaches the maximum value of 0.111 1 g/s.

Undeformed chip thickness and machined surface roughness in …

where v w, t, ω s, d s, A x, and f are the workpiece infeed speed, time, angular velocity of the abrasive wheel, diameter of the abrasive wheel, vibration amplitude, and ultrasonic frequency, respectively. In ω s = v s /R, v s is the grinding speed and R = d s /2, φ 0 is the initial phase angle of abrasive wheel rotation. Figure 1b shows that the …

What is Passivation? How Does Stainless Steel Passivation Work?

Passivation is a widely-used metal finishing process to prevent corrosion. In stainless steel, the passivation process uses nitric acid or citric acid to remove free iron from the surface. The chemical treatment leads to a protective oxide layer, or passivation film, that is less likely to chemically react with air and cause corrosion.

Powder processing | TELSONIC Ultrasonics

During powder coating and in 3D , powder residues accumulate constantly throughout the operating process. The valuable powder must meet the most stringent of …

Particle grinding by high‐intensity ultrasound: Kinetic modeling …

High-intensity ultrasound, is sought as a means to break particles. A horn-type ultrasonic transducer is used to apply HIU into a suspension of alumina particles causing breakage to occur. The rate of particle breakage is monitored continuously via in-line laser-based particle chord length measurement.

Ultrasonic assisted grinding process with minimum …

The most of researches on ultrasonic assisted grinding process show a reduction in workpiece surface finish and improvement in thermal damage/grinding …